China Professional Roller Lathe Machine for Machining Steel Roller (CK84125) aluminium shaft collar

Product Description

Skilled CNC Roll Lathe Machine CK84125
For Turning Roller,Vessel Shipyard, Cylinders, Lengthy Shaft,Tire Mold, Railway Areas,Wheel Hub Turbine,Flange,and so forth

1. Excellent Qualities: 

Our business was established in 1969 as a armed forces business at the starting. With more than fifty many years encounter, At the moment we are specialized in re-planning and production tailored lathe machines for each your particular demands and requests.

This style adopts ATOMAT’s &lparItaly) and HERKULES’s &lparGermany) complex functionality indicators for roll lathes. The goods feature revolutionary and dependable composition implement to tough &solfinish machining rollers, collars and composite rollers manufactured of various materials, roller excircle and a selection of grooves. 

one). Have Load as Large as Feasible : Internationally forerunner computation systems and optimized finite factor investigation strategies are adopted and the picked supplies are ideal for the design .

two.). Large Rigidity, Balance and Precision Servicing:  All castings are manufactured of large-power meehanite HT250. which is specifically suitable for heavy reducing. All large castings stand the examination of annealing and vibration growing older and interior pressure is eliminated, so the total precision is drastically improved and processed components are discovered with large geometric precision. 

3.) One particular-piece framework manufactured of meehanite, greatly improving its abrasion resistance, and the internal force elimination method creates high vibration resistance and significantly enhances security. The cross-formed base and rectangular bearing structure make sure substantial structural balance and completely stable good quality.

four.) The lathe bed is in mounted heavy slicing framework, including rectangular tough rails examined by substantial frequency heat treatment method and large-precision floor grinding &lparstraightness in total stroke<0.05mm).

five.)Turcite-B is pasted on the sliding area in purchase to improve the rail’s smoothness and sporting resistance. The widened difficult rail design and style can provide necessary resistance and balance for large chopping.

six.) The headstock, produced of higher energy and higher rigidity keel rib, is in unique cage shape, and the gearbox includes class P5 grinding gears, which can provide attractive driving precision and better torque.
 
7.) Incorporating German AM technologies, the main shaft is created of chrome-molybdenum alloy and proves large precision, large rigid and desirable deformation resistance after rough&solfinish machining, carbonization, growing older therapy and precision grinding. The motor figures higher output &lpar26kw) and the max. rev. is 3000RPM. Soon after the main shaft assembling is accomplished, the entire assembly shall be calibrated by dynamic equilibrium check. The unbiased lubrication will additional enhance the steadiness of the headstock for the duration of procedure. 

eight.) Standard 4 knife library, mounted on a turret employed in precision turning.

nine.) The tailstock is composed of 2 areas: the higher 1 consists of a sleeve moving mechanism, spindle assembly, and a shaft centerline adjustment system, with a rectangular head in the rear, which is created to lock the sleeve manually&semi and the decrease 1 consists of a tailstock rapidly-moving motor and a locking system, with the major shaft set up on the higher-precision radial clearance-adjustable double-row cylindrical roller bearing in the sleeve, rendering the higher-precision rotating top on the tailstock. Even so, in buy to fulfill specified specific demands of the machining process, it is possible to transfer the plug board from the flange groove in the entrance of the sleeve to the groove around the entrance finish of the main shaft in order to resolve the main shaft and receive a lifeless centre.

ten) The major components are inspected strictly by the CMM to ensure an excellent good quality. 

Our Principle : Increase Customer’s Profitability underneath the bare minimum spend expense.

Software: This series CNC horizontal lathe can make use of higher-velocity metal and carbide chopping tools to finish tough or complete turning approach for not only the non-ferrous metals like a variety of composition steels, casting steels and irons, but also the external&solinternal cylindrical &sol conical&sol spherical surfaces, thread of non-metallic supplies and all kinds of the surface area of curve rotary physique. What is a lot more, it can also comprehend the continual velocity slicing line for turning,grinding and milling the complicated parts, which will save fixture clamping time and improves functioning effectiveness for consumers. 

 
2. Technical Parameters

Max.Swing Diameter Above Mattress: 1600 mm

Max.Swing Diameter over skateboard: 1250 mm

Max.Fat of Work-piece: 30T

Max.Length of Perform-piece: 5000 mm

Variety of Spindle Velocity: 1-eighty r.p.m

Chuck Diameter: 1600 mm

Max.Face plate torque: eighty kn.mm

Middle Height: 850 mm

Major Motor Power: 75Kw

Other Requirements :

Name CKM84100&ast3000 CKM84125&ast5000 CKM84160&ast5000
Description   Unit
               Max. Swing Over Bed mm 1250 1600 2000
         Max. Swing Over the skateboard mm a thousand 1250 1600
         Max. Weight of Perform-piece T twenty thirty forty
         Max. Duration of Operate-piece mm 3000 5000 5000
         Gears of Spindle Velocity &sol Infinitely Variable Velocity&solStep-less Pace
        Selection of Spindle Velocity r&solMin 10-200 1-80 1.6-sixty three
Chuck Diameter mm one thousand 1600 2000
         Max. Torque of Confront-plate Kn.mm 80 80 one hundred
          Cutting Drive &lparCarriage) Kn 60 60 70
   Best Angle   60°   60°   75°
   Central Peak mm 700 850 1050
         Sleeve Diameter of Tailstock mm 290 290 480
        Spindle Diameter of tailstock mm 160 160 240
Z  Z -Axis Feed of grinding wheel frame mm&solmin -3000 -3000 -3000
X  X -Axis Feed of grinding wheel body mm&solmin -3000 -3000 -3000
           Principal Driving Motor Kw 45 75 seventy five
Kw one.five one.five one.5

Rermarks: 

1. The over Weighty Obligation Horizontal Lathe Equipment is the normal configurations, we can also layout and manufacture tailored lathe machines according to the user’s workpiece attributes. It can be handbook or CNC control, the two are obtainable. 

2. This sequence weighty duty horizontal Lathe has been exported to Norway, Thailand, Romania, Iran, Russia, Chile, Indonesia for machining railway areas, auto elements, mining and metallurgy, delivery constructing, wind energy and other machinery industry. 

3. Package deal and Cargo

Anti-Rust Oil&sol Anti-Corrosive Oil for the complete equipment, then wrapping the protecting film

Picket Box Package, or vacumm bundle is also available according to customer’s special ask for. 

four. Following-sale Provider & Routine maintenance

one. We supply specialist technological training for users’ operators and upkeep staff to empower them to correctly use and operate the lathe and carry out regular maintenance.

two. Warranty interval: A single calendar year after acceptance of the lathe. We can also extend the servicing time per user’s special demands to 2 or 3 many years. 

3. In case of any top quality dilemma located throughout operation, the factory will dispatch personnel get there to the user’s area within 48 hrs &lpardomestic end users) & within 3 days &lparForeign Buyer) and the complex personnel is not going to go away just before resolving the malfuntion.

four. The firm will freely offer distinct electrical and mechanical parts for the obtained lathe well timed inside warranty interval.

five. The organization will supply lifetime promise for the consulting providers in phrases of software, maintenance, repair, renovation, and so on of equipments.

For a lot more details, make sure you truly feel free of charge to make contact with us. Many thanks&excl

 

 


/ Set
|
1 Set

(Min. Order)

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Type: Horizontal Lathe
Processing Accessory: Chuck CNC Lathe
Guide Rail: Horizontal Guide Rail
Tool Holder: Double-tool Holder CNC Lathe
Power Source: Mechanical Drive
Controlling Mode: CNC

###

Customization:
Available

|


###

Name CKM84100&ast;3000 CKM84125&ast;5000 CKM84160&ast;5000
Description   Unit
               Max&period; Swing Over Bed mm 1250 1600 2000
         Max&period; Swing Over the skateboard mm 1000 1250 1600
         Max&period; Weight of Work-piece T 20 30 40
         Max&period; Length of Work-piece mm 3000 5000 5000
         Gears of Spindle Speed &sol; Infinitely Variable Speed&sol;Step-less Speed
        Range of Spindle Speed r&sol;Min 10-200 1-80 1&period;6-63
Chuck Diameter mm 1000 1600 2000
         Max&period; Torque of Face-plate Kn&period;mm 80 80 100
          Cutting Force &lpar;Carriage&rpar; Kn 60 60 70
   Top Angle   60°   60°   75°
   Central Height mm 700 850 1050
         Sleeve Diameter of Tailstock mm 290 290 480
        Spindle Diameter of tailstock mm 160 160 240
Z  Z -Axis Feed of grinding wheel frame mm&sol;min 0-3000 0-3000 0-3000
X  X -Axis Feed of grinding wheel frame mm&sol;min 0-3000 0-3000 0-3000
           Main Driving Motor Kw 45 75 75
Kw 1&period;5 1&period;5 1&period;5

/ Set
|
1 Set

(Min. Order)

###

Type: Horizontal Lathe
Processing Accessory: Chuck CNC Lathe
Guide Rail: Horizontal Guide Rail
Tool Holder: Double-tool Holder CNC Lathe
Power Source: Mechanical Drive
Controlling Mode: CNC

###

Customization:
Available

|


###

Name CKM84100&ast;3000 CKM84125&ast;5000 CKM84160&ast;5000
Description   Unit
               Max&period; Swing Over Bed mm 1250 1600 2000
         Max&period; Swing Over the skateboard mm 1000 1250 1600
         Max&period; Weight of Work-piece T 20 30 40
         Max&period; Length of Work-piece mm 3000 5000 5000
         Gears of Spindle Speed &sol; Infinitely Variable Speed&sol;Step-less Speed
        Range of Spindle Speed r&sol;Min 10-200 1-80 1&period;6-63
Chuck Diameter mm 1000 1600 2000
         Max&period; Torque of Face-plate Kn&period;mm 80 80 100
          Cutting Force &lpar;Carriage&rpar; Kn 60 60 70
   Top Angle   60°   60°   75°
   Central Height mm 700 850 1050
         Sleeve Diameter of Tailstock mm 290 290 480
        Spindle Diameter of tailstock mm 160 160 240
Z  Z -Axis Feed of grinding wheel frame mm&sol;min 0-3000 0-3000 0-3000
X  X -Axis Feed of grinding wheel frame mm&sol;min 0-3000 0-3000 0-3000
           Main Driving Motor Kw 45 75 75
Kw 1&period;5 1&period;5 1&period;5

Common Uses for the Shaft Collar

The shaft collar is a relatively simple machine component, but one of the most important in many power transmission applications. It is most often used in gearboxes and motors, where it serves as a locating component, bearing face, and mechanical stop. Its simple design allows for easy installation and makes it ideal for a range of applications. Listed below are some of the most common uses for the shaft collar. Learn more about this important machine component.

Single split

Two-piece shaft collars are an excellent option for applications where a single piece collar is not practical. They provide the same benefits as one-piece collars, but with more convenience when installing. The two-piece collar has a clamp style, which allows the collar to be adjusted with a hand tool. They are suitable for light-duty applications and come in a variety of diameters. In addition to shaft diameters, collars are available with different threaded bore sizes. Shaft diameters are usually measured in mm. They can be easily installed and disassembled by removing the cap screws from each side.
Single split shaft collars come with a machine screw that tightens the clamp around the shaft. This ensures a tight, secure fit and better holding power than solid collars. They are easy to install, remove, and adjust, and work on virtually all types of shafts. The machine screw helps to prevent the collar from ripping the shaft.
Shaft collars come in a variety of materials. Typical materials include stainless steel, alloyed steel, and nylon. They are also available in custom sizes. If you want a specific size, be sure to specify that when ordering. These collars are made of quality materials, and they will hold up to the most rigorous applications.
Heavy duty shaft collars are manufactured from higher-grade materials than standard collars. They have a larger outer diameter, wider flange, and a larger screw for increased holding power. These collars are typically used in short-term, rigid coupling applications, and they are available in one-piece and two-piece clamp styles. These collars are typically made from 1215 lead-free steel or 303 stainless steel. Some of them can be finished with an anodized finish.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. There are three different styles of mountable shaft collars: flange collars, flat collars, and quick-release collars. The material used for shaft collars can be 1215 lead-free steel with a black oxide finish, high-strength aluminum, and 303 stainless steel.
Shaft Collar

Solid

A solid shaft collar is a shaft coupling that is used to connect two shafts. They can be made of a variety of materials, including steel, zinc plated, and stainless steel. In addition, they come with various finishing options, including a zinc plated or black oxide finish. In addition, they can be made to fit a variety of shaft sizes and types.
Shaft collars are a simple, yet essential part of machine design. They can be found in virtually any piece of machinery. They can serve a variety of functions, including holding bearings on shafts, positioning components within motor assemblies, and acting as mechanical stops. While they can serve a variety of functions, they are most commonly used as bearing faces, mechanical stops, and locating components. They are also easy to install and tighten, making them a popular choice for a variety of different applications.
Solid shaft collars are available in two types: one-piece and two-piece. The two-piece collars are generally more rigid, offering better clamping force. However, they require more seating torque than the one-piece clamp collar. This is because there are more screws to tighten the two-piece collar than the single-piece collar.
One type of solid shaft collar is the set screw collar. Its holding power comes from the set screw, which is tightened onto the shaft. Ideally, the set screw should impinge on the shaft, and bite into it. The screw should be made of a softer material, as a harder material would reduce its holding power. However, the set screw collar can be adjusted by milling small flats into the shaft at the locations of the set screw.
A solid shaft collar is a simple machine component used in various power transmission applications. The most common places where it is used include motors, gearboxes, and bearings. Their simple design makes it easy to install and maintain. Unlike early versions, however, which were primarily made of square-headed set screws, modern shaft collars feature recessed set screws.
Shaft Collar

lamping-style

A Clamping-style shaft collar is an essential component of a gearbox or motor. Its high holding power allows it to hold components securely in place and ensure proper power transmission. These collars are also commonly used as spacers or to limit the movement of shafts during reciprocating motion.
These collars come in a variety of styles, including the double-split and semi-split varieties. They are ideal for repetitive positioning and are available in steel and stainless steel. They also feature a quick release element. And the index lever makes them easy to adjust or repair.
There are several different styles of shaft collars, including the Clamping-style shaft collar. The Clamping-style collar is one of the most commonly used in industrial settings. Its clamp is attached to the shaft by screws and has a hinge on one side. This feature eliminates the risk of the screws becoming dislodged while operating the machine.
Clamping-style shaft collars are generally made of steel or stainless steel. They can be made of aluminium, but this material has lower holding power. Stainless steel collars are a good choice for cleanroom environments because they do not outgas. They also require less maintenance. If you’re uncertain which style to choose, consult with a specialist in your field.
Clamping-style shaft collars are commonly used on industrial machinery and are an important part of gearbox maintenance. If you’re planning to install one, make sure you measure it carefully before you install it. If you don’t, you may damage the shaft or endcap. And while you’re at it, be sure to check for any kinks before you use it.
Shaft Collar

Set screw

Set screw shaft collars are the most cost-effective type of shaft collar. Available in bore sizes ranging from 3/16″ to 4″, they offer increased holding power and torque capacity. Additionally, they come with a keyway in case the shafts are keyed. Commercially produced shaft collars are non-magnetic and made of 303 stainless steel. They also come with one set screw per collar.
Shaft collars can be made of aluminum, steel, or a combination of steel. They serve multiple purposes including mechanical stops and stroke limiters, and can be adjusted for the correct fit. They are easy to install and remove, and they provide high clamping power. Custom designs are also available. They can be made of different materials to suit your specific needs.
Set screw for shaft collars are commonly used in transmission and machinery applications. Set screw shaft collars can be adjusted using a screw driver. When tightened, the set screw bites into the shaft material and holds it in place. When used properly, they can reduce the amount of torque required to hold components in place.
Shaft collars come in a variety of sizes. In general, shaft collars can range from 5/64″ to one inch in diameter. In addition, you can choose between metric and inch-sized shaft collars. When choosing a shaft collar, it is important to consider the size and bore diameter of the shaft.
China Professional Roller Lathe Machine for Machining Steel Roller (CK84125)     aluminium shaft collarChina Professional Roller Lathe Machine for Machining Steel Roller (CK84125)     aluminium shaft collar
editor by CX 2023-03-28